Advanced System Controls and Diagnostics
All systems from Midwest Finishing incorporate advanced controls and diagnostics. Our UL Certified electrical shop builds, wires, and programs all system panels in-house. By using all Allen-Bradley components with Ethernet connectivity, our Controls Engineers can remotely connect to your system 24/7, significantly reducing downtime. Allen-Bradley parts and service are readily available from distributors throughout the United States.
Control Packages
We offer two options for system controls: Standard In-Touch Controls and Advanced Intelli-Touch Controls. We utilize Allen-Bradley components throughout our systems, including the Compact Logix PLC and PanelView Plus touchscreens due to their trusted reliability and nationwide availability.
Standard In-Touch Controls Package
- Complete system diagnostic screens
- Remote troubleshooting with Ethernet connectivity
- Interfacing with all spray booth equipment
- Automatic start-up with a seven day timer
- Equipment status lights
- Variable speed AC drive on conveyor
- One button start-up and shut-down
- Lockable and monitored disconnect switches near all motors
- All enclosures are NEMA 12 rated
- Conveyor odometer and hour meter
Intelli-Touch Controls Package
Includes all the features of the In-Touch Package plus these additional modules: Energy Saver, Product Recipes, Maintenance Manager, and Data Logging.
What does a powder coating system control system do?
A powder coating system control system manages and monitors the operation of key equipment such as pretreatment washers, ovens, conveyors, powder booths, and auxiliary components. Modern PLC-based controls automate startup and shutdown sequences, monitor equipment performance, display diagnostic information, and help operators maintain consistent production quality.
Why are Allen-Bradley PLC controls used in powder coating systems?
Allen-Bradley PLCs are widely recognized for their reliability, flexibility, and nationwide service support. They provide precise equipment control, simplify troubleshooting, integrate easily with other plant systems, and offer long-term parts availability, making them a trusted choice for industrial finishing applications.
How do intelligent finishing controls reduce downtime?
Advanced finishing controls continuously monitor system performance and display diagnostic information that helps identify problems quickly. Features such as remote Ethernet connectivity, equipment status monitoring, maintenance reminders, and fault history allow technicians to diagnose and resolve issues faster, minimizing production interruptions.
Can an existing powder coating system be upgraded with new controls?
Yes. Many older powder coating systems can be modernized by replacing outdated control panels with new PLC-based control systems. Upgrading controls can improve reliability, simplify operation, provide remote diagnostics, increase energy efficiency, and extend the useful life of existing finishing equipment.
What information can modern finishing system controls monitor?
Modern finishing controls can monitor conveyor speed, equipment status, production hours, fault history, motor performance, maintenance schedules, operating temperatures, energy-saving functions, and production recipes. This information helps manufacturers improve efficiency, maintain product quality, and support preventative maintenance programs.
